功能与简绍:/Purpose and introduction
西林瓶液态体洗烘分装线加塞联合线由 QCL 系统落地式彩超波洗瓶机、 ASMR地下隧道式制热循坏过滤除菌烘干机箱、NFGF系统型西林瓶液态体分装线加塞冷水机组成,也可单机联机运用。可使用在2-25ml的规格的西林瓶水针的生产加工。能成功完成自动喷淋系统充水、彩超波粗洗、瓶内侧壁水清洗道路、瓶内侧壁连续式式分批循坏水清洗道路、一天吹气、一天刚采水清洗道路、连续式式分批吹气、瓶内侧壁吹气、打火、烘干机过滤除菌去热原、冷却后、前空气、垫、分装线、后空气、垫、加塞等二十几个道繁琐流程。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.优点和缺点:/characteristic
◆洗瓶机选用机械设备制造手夹瓶,选用种规格为的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶主要采用水蒸汽喷针反复监测导入形式,除污功效好,节俭能源资源。并现有针架防抽动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶一个雾水液压管路、喷针全孤立分开单独进行,尽量不要了交错影响,符合的要求GMP制约的要求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺丝杆前改装储存块,有保养螺丝杆,缩短碎瓶影响;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶选取产品進口同部带,连到拨瓶块输送管安瓿,运营保持稳定可靠的;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烘干箱主要采用制热不断循环采暖器,室温均,节约;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆恒温干燥箱有防时不时断掉电源防护性能,正常运行平安;Mixer oven has suddenly loses power protection function, safe operation;◆真空烘箱可配循坏油冷控制系统,不自然损耗房内风口尺寸,限制房内的压值不动平衡机的高风险,降低温度功效好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘烤箱可配压力差机系统自动稳定性设定机系统,削减空间和烘烤箱的压力差不稳定性诱发的中高温段移位,灌装生产线间洗烘间湿度升高等教育一系的状况;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆烘烤箱要设DOP检验界面(涵盖气压,风力,尘烟颗粒检验口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆烘干箱冷确段可带无菌的功能(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆真空烘箱网带可带高周波遍布CIP同屏在线难以清理控制系统;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烤箱内腔可去全位子、多想法高压低压水擦拭;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆罐一键装机所采用水平面同步软件带的运瓶机制,还具有快速度慢,但是分瓶精确性,拆卸尺寸规格件方面;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆可乐瓶底层现在的配送正等轴测图和上班橱柜柜门全是定的相距,有好处于百级层风流的利用,解决所产生乱流弄脏药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆包电脑装机加塞环节,应用品质送塞,同时品质园盘吸塞,具备条件观察分析快捷快捷,装料快捷快捷,送塞高速收费站的特征;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆分电脑装机可配瓷质泵、不锈钢材质泵、肠蠕动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆灌装线机无瓶止灌,无瓶不放塞功效;In pieces filling machine no bottle filling, no bottle no gasser function;◆罐一键装机可以选择配电机驱动器罐装的形式(台达、西门子、斯耐德)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线应用PLC总管理、直流变频调速器、触控屏管理最简单的方法,操作增强信得过;触控屏可屏幕上现示各电脑单机的操作信息,各管理点的水位、空气压力、压力、温度表等屏幕上现示,各控制开关的情形和报警屏幕上现示,报警自我完善珍断和报警研究分析及排出最简单的方法,使整体的生产加工方式达标会智能化管理,联线具备有三机自动化控制动平衡机提升装置,确保的生产加工义均信得过。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.按照客的要求,还可供配搭:According to the needs of customers, but also available for selection:◆西门子设备、施耐德开关、三菱数控设备、台达等国际品牌掌握设备;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气有压力、温度及mri波力度、颗粒物再生颗粒、空气流速线上检则、警报、记录查询、复印机操作系统;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无菌检测室屏蔽器软件系統。◆ORABS、CRABS、无菌检测室屏蔽器软件系統。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.技巧运作/technical parameters:
好产品类型 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
适于外形尺寸 Cutting dimension(ml) | 2-25(香港国际西林瓶) | 2-25(国.际西林瓶) | 2-25(香港国际西林瓶) | 2-25(国际联盟西林瓶) | 2-25(國際西林瓶) | 2-25(国外西林瓶) | 2-25(展览西林瓶) | ||||||
包装头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生育学习能力production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶良好率率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶耐磨损率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
无菌温度表sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排风管量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
灌装线精度等级Filling accuracy(%) | ≤ ±2.5 (机械性式驱动下载体积泵、陶瓷制品泵、不透钢泵)  🐽; ≤ ± 0.5-1.0 (伺服电机𝓰驱使容量泵) | ||||||||||||
加塞优秀率率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
空气质量层流净化后的度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
真空体抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电容器量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
主机电源power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总含水量total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
自己的外观图片尺寸boundary dimension♔(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |